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Environmental problems - Chemical approaches
RESEARCH ARTICLE (Open Access)

Natural cobalt–manganese oxide nanoparticles: speciation, detection and implications for cobalt cycling

Owen P. Missen https://orcid.org/0000-0002-2121-9971 A B * , Stuart J. Mills A , Thebny Thaise Moro C D , E. Eduardo Villalobos-Portillo https://orcid.org/0000-0003-4344-4181 E G , Hiram Castillo-Michel E , Thomas E. Lockwood https://orcid.org/0000-0001-7030-1341 F , Raquel Gonzalez de Vega C and David Clases C
+ Author Affiliations
- Author Affiliations

A Geosciences, Museums Victoria, GPO Box 666, Melbourne, Vic. 3001, Australia.

B Centre for Ore Deposit and Earth Sciences, University of Tasmania, Hobart, Tas. 7001, Australia.

C Institute of Chemistry, University of Graz, Graz, AT-8010, Austria.

D Departamento de Química, Campus Trindade, Universidade Federal de Santa Catarina, Florianópolis, SC 88040-900, Brazil.

E European Synchrotron Radiation Facility, Grenoble, Cedex 9, F-38043 France.

F Hyphenated Mass Spectrometry Lab, University of Technology Sydney, NSW 2007, Australia.

G Present address: ALBA Synchrotron, Cerdanyola del Valles, Barcelona E-08290, Spain.

* Correspondence to: owen.missen@utas.edu.au

Handling Editor: Kevin Wilkinson

Environmental Chemistry 21, EN23093 https://doi.org/10.1071/EN23093
Submitted: 26 September 2023  Accepted: 14 February 2024  Published: 15 March 2024

© 2024 The Author(s) (or their employer(s)). Published by CSIRO Publishing. This is an open access article distributed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License (CC BY-NC-ND)

Abstract

Environmental context

Cobalt is a technologically critical element due to its uses in the green energy transition, but its cycling is poorly constrained in surface environments. We determined the form of cobalt in naturally enriched soils and found that it is commonly associated with manganese as mixed oxide nanoparticles. These findings demonstrate that the behaviour of critical elements such as cobalt in the environment is in part governed at the nanoscale.

Rationale

Cobalt (Co) faces increasing demand for use in batteries and alloys, but its environmental behaviour in terrestrial surface environments is poorly constrained. This study analyses cobalt regolith mineralogy and nanoparticulate phase transitions to address this knowledge gap.

Methodology

We studied Co-enriched environments across six localities and four distinct deposit types in arid and semi-arid Australian regolith environments to analyse its environmental behaviour. We used a combination of single particle inductively coupled plasma–mass spectrometry (SP ICP-MS) and synchrotron X-ray techniques (fluorescence microscopy, X-ray flouresence microscopy and X-ray absorption spectroscopy).

Results

We discovered the presence of Co oxide-based nanoparticles in soils surrounding cobalt-rich rocks at all of our studied locations, to our knowledge the first detection of terrestrial Co oxide-based nanoparticles. The extractable concentration of Co in the nanoparticles varied from 0.7 ng of nanoparticulate Co per gram of soil (ng Co g–1), up to 1390 ng Co g–1, the latter soil containing 1 × 109 extractable Co-based nanoparticles per gram of soil.

Discussion

Nanoparticulate cobalt was typically closely associated with manganese (Mn) in the form of natural Co–Mn oxide phases, with only two of the studied locations not showing a close Co–Mn association. We discuss the environmental drivers that may facilitate formation of Co–Mn oxide nanoparticles. Our study suggests that Co may be more mobile in surface environments than previously thought, with Co–Mn oxide nanoparticles found around all four analysed types of Co-rich outcrops.

Keywords: analytical chemistry, cobalt, critical element, earth chemistry, elemental cycling, manganese, metals, nanomaterials (natural), soil chemistry.

Introduction

Cobalt (chemical symbol Co, atomic number Z = 27) is a technologically critical element, indispensable for a green energy transition (Nansai et al. 2014; Watari et al. 2020; McNulty and Jowitt 2021). The growing demand for Co outstrips supply, a problem compounded by cobalt’s complex chemical and geometallurgical behaviour (Dehaine et al. 2021; Pell et al. 2021; Whitworth et al. 2022). Additionally, large companies that manufacture Co-containing products are under considerable pressure to ensure that their Co supply chains are not profiting from exploitative labour conditions (Banza Lubaba Nkulu et al. 2018; Calvão et al. 2021; Mancini et al. 2021). Coupled to the complicated Co supply chain is the lack of knowledge surrounding its biogeochemical behaviour in terrestrial surface environments (Newsome et al. 2020), especially when compared to its better-studied oceanic cycling (Tagliabue et al. 2018; Chmiel et al. 2022). Increasing human exposure to Co is occurring directly as a result of mining, especially artisanal mining, leading to higher blood levels of inorganic Co, as well as a higher incidence of respiratory issues (Banza Lubaba Nkulu et al. 2009; Musa Obadia et al. 2018; Schwartz et al. 2021; Muimba-Kankolongo et al. 2022). Disposal and recycling of Co-containing products such as batteries are also increasing the background concentrations of Co, although to what extent is not well quantified (Chandra et al. 2022; Huang 2023; Ma et al. 2023).

The movement of Co through terrestrial environments is tied to certain elements, particularly fellow transition metals such as Mn, Fe and Ni, especially in lateritic deposits (Frierdich et al. 2011; Newsome et al. 2020). S and As are together found in three quarters of all described Co minerals, especially as primary minerals (e.g. cobaltite, CoAsS, Fleet and Burns 1990; and skutterudite, CoAs3, Schumer et al. 2017) in cobalt sulfarsenide deposits (Leblanc and Billaud 1982) and in secondary sulfates and arsenates (e.g. aplowite, CoSO4·4H2O, Jambor and Boyle 1965; and erythrite, Co3(AsO4)2·8H2O, Wildner et al. 1996) in the oxidation zone of these deposits (Llorca and Monchoux 1991).

This study investigated soils from Australia, a country that has vast Co reserves, from which only a small amount is currently mined (Geosciences Australia 2023). We collected cobalt-rich soil samples from four different deposit types across arid to semi-arid environments in the Australian interior: lateritic, sulfarsenide-hosted, siderite-hosted and pyrite-hosted (see Table 1). We investigated Co by employing techniques to study its behaviour at the nanoscale, performed analysis on nanoparticles (NPs) in each regolith sample and compared elemental associations and the oxidation state of Co in selected soil samples.

Table 1.Summary table showing site detail, ordered by deposit type (sulfide, carbonate, oxide-hosted).

Site nameSample codesCoordinatesClimate (Köppen code)Sampling locality descriptionMineralogyNumber of sites for SP ICP-MS analysis
Queen Sally prospect, QldQS1 to QS420.08230°S, 140.15291°EBSh (Hot semi-arid)Small Co sulfarsenide prospectCobaltite, heavily weathered to arsenates4
Mount Cobalt IOCG, QldMC1 to MC721.73709°S, 140.49278°EBShCo sulfarsenide IOCG deposit, formerly minedCobaltite, heavily weathered to arsenates7
Pyrite Hill, Broken Hill, NSWPHill1 to PHill732.09239°S, 141.19458°EBWh (Hot Desert)Pyrite hosted deposit, surface highly weatheredCo-bearing pyrite, heavily weathered with Fe oxide crusts6
Young’s Cobalt prospect, SAYCP1 to YCP331.11972°S, 138.67583°EBShSiderite hosted prospect, most outcrop removedSiderite with quartz3
Copperado, Redbank, NTCopp1 to Copp517.06271°S, 137.81678°EBShLateritic Mn-rich outcrop, 100-m diameterManganese oxides, Co-, Ni- and Cu-bearing5
Calvert, Redbank, NTCalv1 to Calv317.19348°S, 137.48986°EBShSmall lateritic outcrop of Mn-rich bouldersManganese oxides, Co-, Ni- and Cu-bearing3

SP ICP-MS, single particle inductively coupled plasma–mass spectrometry.

The analysis of NPs is challenged by their elusive nature and the fact that their properties and behaviour are dependent on various characteristics such as number concentrations, mass and size distributions, and composition as well as variable phase and species identity. Single particle inductively coupled plasma–mass spectrometry (SP ICP-MS) has become one of the most powerful methods to count individual NPs and to determine their mass, size and composition alongside determining ionic species. The concept of SP ICP-MS is based on the analysis of diluted NP suspensions and the individual delivery of intact particles into the plasma, where they are entirely atomised. Following an ionisation step, elemental cations are extracted in discrete ion clouds that, following mass filtering and detection, create distinguishable pulses. The number and signal intensity of pulses are respectively proportional to the number concentration and element masses in the particles and can be calibrated by analysing adequate standards in parallel (Mozhayeva and Engelhard 2020; Flores et al. 2021). Although common quadrupole-based ICP-MS may only be employed to target a single isotope per particle, a time of flight (ToF)-based mass analyser can overcome this restriction and may additionally interrogate element composition in single particles (Lockwood et al. 2024). Our work provides a baseline study for cobalt-based NPs in the regolith, showing for the first time that nanoparticulate Co is common in Co-enriched surface environments and forms an important part of its biogeochemical cycling.

Experimental

Sample collection

We collected samples from six localities comprising four separate deposit types in a July 2022 field campaign (see Fig. 1 and Table 1 for sample locations and an image of each site). During sampling, the weather was dry and sunny (daytime maxima 20–27°C) at the northern sampling sites (NT and Qld), and dry but cooler and partly cloudy (daytime maxima 15–20°C) at the southern sampling sites (SA and NSW). The localities are:

  • Two weathering cobalt sulfarsenide deposits near Cloncurry, Queensland, 150 km apart from each other but with similar mineralogy (Queen Sally, abbreviated to QS, and Mount Cobalt, MC)

  • A pyrite-hosted deposit 25 km west of Broken Hill, New South Wales (Pyrite Hill, PHill)

  • A siderite-hosted outcrop in the Flinders Ranges near Blinman, South Australia (Young’s Cobalt prospect, YCP)

  • Two lateritic Mn–Co oxide outcrops in the Calvert area of the Northern Territory, 50 km apart from each other (Copperado, Copp and Calvert, Calv)

Fig. 1.

Map of sampling locations including images of the arid to semi-arid landscapes.


EN23093_F1.gif

No sites had any nearby water (neither lakes nor permanent streams) at the time of sampling. Samples were collected using sterile equipment under aseptic conditions, using nitrile gloves at all times. Sieves and trowels were rinsed with methylated spirits between each sampling site, and soils were collected from a depth of 10–20 cm, sieved through a 2-mm plastic mesh and collected into pre-sterilised vials. Full descriptions of the development of these sampling methods are provided in Fairbrother et al. (2013) and Reith et al. (2010, 2012).

Extraction of Co- and Mn-based nanoparticles from soil

For SP ICP-MS analysis, NPs were extracted from soils and suspended in an aqueous phase. A protocol for NP extractions was adopted from Gao et al. (2020). Briefly, 0.5 g of soil sample were accurately weighed, placed in a 50-mL polypropylene centrifuge tube and mixed with 50 mL of 2.5-mM tetrasodium pyrophosphate (TSPP, prepared in ultra-pure water with a final pH of 9.6). After shaking in a constant temperature water bath for 30 min (25°C) and following 30 min of sonication, samples were settled at room temperature for 16–18 h in the dark, allowing larger soil particles to precipitate. Supernatants containing extracted NPs were subsequently filtered through 0.45-µm syringe filters (Nylon Filter, Watman, GE Healthcare Life Sciences, UK) and diluted 1:100 with ultrapure water prior to SP ICP-MS analysis.

Single particle inductively coupled plasma–mass spectrometry (SP ICP-MS)

SP ICP-MS was used to quantitatively detect single Co-based and Mn-based NPs in the soil sample extracts and to study their characteristics on a single particle basis. An 8900 series ICP-MS system (Agilent Technologies, Santa Clara, CA, USA) was equipped with platinum cones and x-lenses, and operated with MassHunter software (Agilent Technologies) in ‘single particle’ mode (quadrupole dwell time 0.1 ms). A Scott-type double-pass spray chamber (Glass Expansion, Melbourne, Vic., Australia) was cooled to 2°C and a MicroMist concentric nebuliser (Elemental Scientific, Omaha, NE, USA) was used for sample nebulisation. For the analysis and calibration of SP data sets, a previously developed open-source Python-based data processing platform ‘SPCal’ (ver. 1.1.2, see https://github.com/djdt/spcal/releases/tag/v1.1.2) was used (Lockwood et al. 2021). Size values were calculated assuming particles are spherical with an average spinel-like formula (CoMn2O4, density 5.09 g cm–3; Habjanič et al. 2014). Ionic response factors were calculated based on a 10 ng g–1 ICP-MS standard. Transport efficiencies were calculated by the ‘size method’ (Lockwood et al. 2021) analysing 100-nm-sized Au NPs (nanoComposix, San Diego, CA, USA, in 0.2-mM citrate). SP ICP-MS results are reported by site in Table 2, with full results in Supplementary Table S1. Representative size distributions are shown in Fig. 2.

Table 2.Summary table showing averaged data relating to both Co- and Mn-containing NPs.

Site nameNumber of Co NPs (n g−1 regolith)Mean Co-based NPs size (nm)Mass of Co NPs (ng g−1 regolith)Average regolith Co (ppm)Co NPs/total Co (%)Number of Mn NPs (n g−1 regolith)Mean Mn-based NPs size (nm)Weight of Mn NPs (ng g−1 regolith)Average regolith MnMn NPs/total Mn (%)Mean molar ratio of Co:Mn in ToF data (sample size)
Queen Sally Prospect, Qld(2.19 ± 0.04) × 108111990>6.6 × 103<0.016(6.7 ± 0.4) × 107359.5730 ppm0.00140.70 (4)
Mount Cobalt, Qld(2.40 ± 0.04) × 108712298800.034(6.6 ± 0.4) × 1073710.8357 ppm0.00320.69 (4)
Pyrite Hill, NSW(6.0 ± 0.2) × 1073610.2400.025(4.5 ± 0.3) × 1074110.9232 ppm0.00450.22 (2)
Young’s Cobalt prospect, SA(1.10 ± 0.09) × 107365.16.80.064(1.02 ± 0.04) × 1083614.8326 ppm0.00490.30 (1)
Copperado, NT(1.28 ± 0.03) × 1083736.11150.075(8.1 ± 0.4) × 1075549.50.160%0.00530.10 (1)
Calvert, NT(1.20 ± 0.03) × 1083110.81780.007(1.62 ± 0.05) × 108923582.06%0.00220.10 (1)

Throughout the table, regolith refers to the sub 2-mm fraction of surface samples collected in this study. Samples were crushed before bulk chemical analysis, but not for SP ICP-MS.

Fig. 2.

Size distributions of Co-based NPs for samples (a) Queen Sally sample QS1 and (b) Copperado sample Copp5. Sizes were estimated using mass fractions and densities of CoMn2O4.


EN23093_F2.gif

SP ICP-ToF-MS

To investigate the Co:Mn composition of individual particles, SP ICP-ToF-MS was used. A Vitesse ICP-ToF-MS system from Nu instruments (Wrexham, UK, see https://www.nu‐ins.com/products/hr‐mc‐icp‐ms/vitesse) was employed in single particle mode recording mass spectra from 42 to 250 amu at 12.85 kHz (corresponding to a spectra saving interval of ~80 µs). Data were recorded using NU CODAQ VITESSE software (ver. 1.5.8267.1) and processed by a modified version of SPCal (ver. 1.1.2) from Lockwood et al. (2021). The ICP-ToF-MS instrument was equipped with a concentric nebuliser and its transport efficiency was determined to be 0.8%, obtained by analysing a diluted 100-nm Au NP standard from nanoComposix (San Diego, CA, USA, in 2-mM citrate buffer) and a 10 ng g–1 ionic standard while determining the uptake flow rate. To distinguish background and noise from SP signals, Compound Poisson statistics (α = 10−6) were applied while using a log-normal approximation method as discussed in a recent study (Gonzalez de Vega et al. 2023). Elements with at least 200 data points per million data points above the particle decision limit were selected for a correlative analysis of coinciding signals and for further calibrations. Here, contiguous signal regions above the signal mean with at least one point above the decision limit were accumulated and calibrated using respective ionic standards diluted to 10 ng g–1. To isolate particle events associated with Co and Mn, a compositional filter was used to limit the analysis solely to Co- and Mn-containing particles. Following calibration, molar ratios of single particles were evaluated in a scatter plot. A linear fit was used and reported as an average Co:Mn molar ratio. Data not containing values for Co:Mn ratios did not contain both Co and Mn with masses over the mass detection limits, which ranged between 20 and 80 ag depending on the ionic background values of sample extracts. Particle compositions were determined using hierarchical agglomerative clustering of normalised elemental mass fraction, with a Euclidean distance cutoff of 20% (Tharaud et al. 2022). This rather large distance threshold was chosen to determine the overall mean Co:Mn molar ratios in single particles rather than cluster numbers and their individual composition.

Synchrotron X-ray analyses

Regolith samples were prepared for analysis by double impregnation in epoxy resin, following the method described in Missen et al. (2022a) and briefly re-described here. These Co-rich regolith samples are deposited in the Museums Victoria Petrology collection (sample number E20470). First, ~0.5 g of resin was added to a 0.7-mL vial (top diameter ~7 mm) of the sample and allowed to cure. Subsequently, groups of six vials were placed upside down in a 2.5-cm mould and ~3.0 g of resin was again added to encase these six vials into a 2.5-cm diameter puck. A small rotary saw was used to cut the pucks to a height of ~0.6 cm, then polishing and grinding of the puck to a surface fineness of 1 μm was performed using oil-based lubricants to ensure that no clays or water-soluble phases dissolved during the polishing. The synchrotron analyses were undertaken at the ID21 beamline of the European Synchrotron Radiation Facility (ESRF), France with data preserved online (Missen et al. 2022b). Data were collected at the Co K-edge (7709 eV).

XFM (X-ray fluorescence microscopy) and XANES (X-ray absorption near-edge spectroscopy) measurements were performed using the scanning X-ray microscope at beamline ID21, ESRF. XFM mapping was performed at 7900 eV with a dwell time of 0.1 s using a 0.3-μm vertical × 0.7-μm horizontal Kirkpatrick–Baez focused beam with an average flux of 1.2 × 1010 photons s–1, the energy selection was carried out by means of a Si (111) double crystal monochromator. XRF (X-ray fluorescence) emission spectra were obtained with a silicon drift detector (SDD) of area 80 mm2 of active area (SGX Sensortech, RaySpec Ltd, UK). The XRF maps (Fig. 3) were processed using an open source code (see https://gitlab.com/EduardoV/xas_tools) combined with PyMCA software (ver. 5.9.2, see https://www.silx.org/doc/PyMca/dev/index.html; Solé et al. 2007) to fit the element emission lines, correct detector dead time and normalisation by incoming beam intensity. From the Co distribution in the sample, points of interest were selected for Co K-edge XANES scans using a 7709-eV reference energy in fluorescence yield (FY), beginning 10 eV before and finishing 140 eV after the reference energy. A step size of 0.5 eV and a dwell time of 0.1 s was used for collecting XANES scans, and scans were generally completed in triplicate. XRF and X-ray absorption spectroscopy (XAS) measurements were performed at the ESRF, France (Proposal number EV-506; Missen et al. 2022b).

Fig. 3.

XFM maps presented in RGB (red–green–blue) format showing distribution of Co (red) relative to iron (green) and Mn (blue). The characteristic association of Co and Mn is shown by the purple overlap colour of red (Co) and blue (Mn). Pixel size for the maps is 200 × 200 nm2. (a) Queen Sally (subsample QS1), one of the few samples with cobalt oxide NPs separate from Mn. (b) Mount Cobalt (subsample MC4). (c) Pyrite Hill (subsample PHill2). (d) Copperado (subsample Copp4).


EN23093_F3.gif

The following materials were utilised for calibration of the beamline and for comparison with analytical samples: Co metal foil (Co0), cobalt(II) oxide (CoIIO), cobalt(II,III) oxide (Co3O4 i.e. CoIICoIII2O4), a sample labelled heterogenite (Museums Victoria Mineralogy collection, sample number M42912), which further analysis showed contained some CoII as well as CoIII, and CoIII-bearing Mn oxide from Copperado. Principal component analysis (PCA) was applied on all μXANES data, performed with Orange software (ver. 3.36.2, see https://orangedatamining.com/; Demšar et al. 2013), including the add-on ‘Spectroscopy’ (Toplak et al. 2017). PCA was implemented on the second derivative of the spectra (using the Savitzky–Golay method, second polynomial order and 15 points window) and a vector normalisation. The spectra from clusters observed in the PCA plots were grouped using the k-means method and subsequently normalised following the XAS normalisation widget in Orange software (Spectroscopy add-on).

Bulk regolith analysis

Determination of bulk Co and Mn contents in the regolith was performed by ALS Geochemistry. Samples (previously sieved through a 2-mm plastic mesh as described above) were pulverised until 85% of the sample passed through a 75-μm filter, then analysed by a method employing an aqua regia digestion followed by ICP-MS analysis (ALS code ME-MS41L). Co and Mn results for each site are reported in Table 2 and were used to determine the ratio of nanoparticulate Co and Mn to Co and Mn in the <2-mm regolith fraction, with full results by sampling location in Supplementary Table S1.

Results

Cobalt- and manganese-based nanoparticles

Both Co- and Mn-containing NPs were extracted and detected in all 28 soil samples using SP ICP-MS, with a summary of results shown in Table 2. Two different SP ICP-MS methods were used. First, a quadrupole-based SP ICP-MS set-up was employed, which is characterised by its high detection power and therefore its ability to detect even small Co or Mn particulate masses. However, a disadvantage of quadrupole-based SP ICP-MS is that Co and Mn could not be analysed simultaneously. Therefore, SP ICP-ToF-MS was used in a subsequent step enabling the simultaneous acquisition of almost all element signals in a single particle. Despite lower detection power, this enabled the determination of compositions on a single particle level. As a focus of this study, molar ratios between and Co and Mn were determined, and values are listed in Table 2 (ratios for each sampling site are in Supplementary Table S1). However, in a non-target approach, other elements associated with Co were investigated qualitatively. Samples without reported mass composition either had no particles containing both Mn and Co, or particles were too small to be detected in SP ICP-ToF-MS, which had approximately one order of magnitude higher mass detection limits compared to quadrupole-based SP ICP-MS (size detection limit, sDL, for Mn and Co were 31.6 and 27.7 nm respectively). Owing to the characteristics of quadrupole and ToF-based SP ICP-MS, the former was used to determine mass and size distributions, whereas the latter was employed for compositional analyses. In the present study, we found evidence that a majority of Co and Mn is present in a CoMn2O4 phase, which was therefore selected as proxy to estimate size distributions. However, particulate mass distributions of elements can be determined without knowledge of phases allowing a less biased view (Table 2). The three highest concentrations of extractable Co-based NPs were found in three of the four weathering sulfarsenide Queen Sally samples (1262 ± 21, 1390 ± 41 and 1236 ± 30 ng NP Co g–1 regolith, subsequently written as nanograms of Co per gram for simplicity), with an average number of 2.19 ± 0.04 × 108 NPs g–1. Only sample QS4 had a lower concentration (71 ± 1 ng Co g–1), which was likely due to sampling further from the deposit rather than from the actively weathering zone. The two samples with the lowest average number of Co NPs were found in sampling sites at siderite-hosted Young’s Cobalt prospect (0.69 ± 0.08 and 0.94 ± 0.18 ng Co g–1, average number of NPs (1.10 ± 0.09) × 107 NPs g–1). Other samples with high average concentrations of Co-containing NPs included those from the other weathering sulfarsenide deposit Mount Cobalt (average 229 ± 7 ng Co g–1 from (2.40 ± 0.04) × 108 NPs g–1, n = 7, varying between 30 ± 1 and 867 ± 25 ng Co g–1) and lateritic Copperado (average 36 ± 1 ng Co g–1 from (1.28 ± 0.03) × 108 NPs g–1 with n = 5, dominated by 129 ± 3 ng Co g–1 in sample Copp4, with an average of 12.9 ± 0.4 ng Co g–1 in the other four samples). Size distributions of the Co-based NPs typically showed an average size of 55 ± 38 nm, with significant variation in mean sizes with 110 nm for QS1 and 35 nm for Copp5 (Fig. 2).

Owing to the prevalent association of Co with Mn (see Synchrotron: NP agglomerates, Co oxidation state and elemental associations below), we also analysed the concentration of Mn-based NPs in the regolith samples using SP ICP-MS. The concentration of Mn-based NPs was highest at the Calvert lateritic Mn–Co oxide prospect, averaging 358 ± 14 ng NP Mn g–1 regolith, subsequently written as nanograms of Mn per gram (highest value 486 ± 24 ng Mn g–1 at sample Calv1) from an average of (1.62 ± 0.05) × 108 NPs g–1. The other Mn–Co prospect Copperado had the next highest nanoparticulate Mn contents averaging 49 ± 2 ng Mn g–1 from (8.1 ± 0.4) × 107 NPs g–1. Sample Copp4 had the highest NP Mn content (111 ± 6 ng Mn g–1) of the 5 Copperado sites as well as having the highest NP Co content. Across the other four sites, the average concentrations of Mn-based NPs were consistently between 9 and 15 ng Mn g–1, with 9.5 ± 0.5 ng Mn g–1 at Queen Sally, 10.8 ± 0.6 ng Mn g–1 at Mount Cobalt, 14.8 ± 0.7 ng Mn g–1 at Young’s Cobalt prospect and 10.9 ± 0.7 ng Mn g–1 at Pyrite Hill. The minimum value across these sites is 4.3 ± 0.3 ng Mn g–1 at sample MC3 and maximum value was 30 ± 1 ng Mn g–1 at nearby site MC5.

Using SP ICP-ToF-MS enabled the study of particle compositions. Besides the calibration of the Co:Mn molar ratio, other elements associated with Co on a single particle basis were investigated. Fig. 4a, b shows the transient raw data of SP ICP-ToF-MS and demonstrates the coincidental detection of Co (yellow) with different elements including Ti (blue), Mn (red), Fe (green) and As (cyan) on a single particle level. Fig. 4c shows the composition of Co-containing NPs found in sample PHill4 as a representative sample (weathering pyrite environment). It is evident that three different groups were identified. The largest fraction (61.2%) contained Mn and Co at an approximate ratio of 3:1 as plotted in Fig. 4d. It was determined that 22.4% of the NPs contained Ti as well as Co and Mn (approximate Ti:Co:Mn ratio 5:2:1) and 16.4% contained mainly Ti and Fe (with minor Co and Mn) in individual particles. The compositional analysis of Co-NPs found that most particles were associated with Mn. However, the relative fraction of Mn to Co varied across different sampling locations. Fig. 4e shows representative sample MC6 (weathering sulfarsenide), for which the highest molar fraction of Co relative to Mn was contained in individual particles (84.7%). Furthermore, respectively 6.3 and 5.5% additionally contained Fe or Ti, and 3.5% of particles consisted of As and Co.

Fig. 4.

(a, b) Transient raw data of SP ICP-ToF-MS. (c) Molar composition of three groups of Co-containing NPs found in sample PHill4 as representative sample. (d) Distribution of Mn and Co in the 61.2% of Pyrite Hill sample PHill4 Mn–Co oxide NPs at an approximate ratio of 3:1 Mn:Co. (e) Representative Mount Cobalt sample MC6, for which significantly more Co relative to Mn was contained in individual NPs.


EN23093_F4.gif

Synchrotron: NP agglomerates, Co oxidation state and elemental associations

Agglomerates (in the physical, not statistical sense) of Co-based NPs were at the most 20 μm in cross-sectional breadth, but were generally <1 μm in size (Fig. 3). Using XANES, the most prevalent Co oxidation state across all samples was a mixture of +II and +III (Fig. 5 and 6), although the +III oxidation state was generally more dominant. Several samples showed distinct clusters of spectra in PCA figures (Fig. 5; clusters determined mathematically by the k-means method) when plotting the variation of sample spectra to the analytical standards. Detailed analysis of our synthetic and natural compounds led to the following choices for the standards used as references for the k-means method: cobalt(II) oxide for CoII, the heterogenite sample for mixed CoII/CoIII and a rock crust of CoIII-bearing Mn oxide from Copperado for CoIII. Heterogenite and lithium cobalt(III) oxide (LiCoIIIO2) were intended as the initial standards for CoIII but were shown to contain minor traces of CoII based on their XANES spectra, thus the most oxidised sample we analysed (CoIII-bearing Mn oxide from Copperado) was chosen as the CoIII standard. The case of heterogenite may be that the heterogenite sample contains minor CoII with a potential formula of HCoIIxCoIII1−xO2−x÷2 (x likely <0.2) or more likely that a CoII bearing mineral such as guite (CoIICoIII3O4; Lei et al. 2022) was intermingled with an especially heterogeneous heterogenite sample.

Fig. 5.

PCA comparisons for sampling sites using the k-means method to select three groups (CoII, CoII–CoIII and CoIII character) showing (a) Queen Sally sample QS1, (b) Pyrite Hill sample PHill4, (c) Young’s Cobalt prospect sample YCP1 and (d) Copperado sample Copp4 as representative samples. Standards included to generate the PCA figures are CoIIO (right hand side of PCA figures, circles), natural heterogenite (central area, cross symbols), CoIII-bearing Mn oxide (left hand side, plus symbols) and finally the sample itself (triangles) in the PCA maps for comparison.


EN23093_F5.gif
Fig. 6.

First derivative of XANES spectra (grouped in PCA using Orange software then averaged) for the samples (a) Queen Sally sample QS1, (b) Pyrite Hill sample PHill4, (c) Young’s Cobalt prospect sample YCP1 and (d) Copperado sample Copp4.


EN23093_F6.gif

Clustering showed that samples may contain groups of Co NPs with 1, 2 or 3 clusters of oxidation states represented (Fig. 6). Localities such as PHill4 (all mixed oxidation state, Fig. 5b, 6b) and Copp4 (all CoIII, Fig. 5d, 6d) contained Co-based NPs with just a single oxidation state group represented. Young’s Cobalt prospect sample YCP1 contained distinct clusters of CoII and CoIII-based NPs but no mixed oxidation state NPs (Fig. 5c, 6c). Other sampling localities (e.g. QS1 and MC1 from weathering sulfarsenide localities; QS1 shown in Fig. 5a, 6a) showed the presence of all of CoII, CoIII and mixtures of the two oxidation states in the regolith. These observations suggest that Co-based NPs form with different mineral identities (e.g. heterogenite NPs with mainly CoIII, spinel-based NPs with both CoII and CoIII, CoII arsenates or oxides with CoII).

XFM results showed that the major association of Co in the regolith samples was not with Fe, despite its prevalence in all samples. Instead, in most analysed localities, Co and Mn were observed in close association, with the Co and Mn signal in the XRF maps typically overlapping in all samples except some parts of the Co-rich Queensland sulfarsenide localities. No association with S was observed in these supergene samples. This observation led to the hypothesis, subsequently verified by SP ICP-ToF-MS, that the NPs detected by SP ICP-MS are not formed of individual Co- (or Mn-) oxide NPs but comprise both Co and Mn in Co–Mn oxide NPs.

Discussion

Cobalt cycling in terrestrial environments

In Fig. 7, we present a diagram of cobalt cycling in surface environments with a focus on Co(–Mn) nanoparticulate phases. Co cycling in surface environments begins with dissolution of solid Co-bearing phases to form soluble CoII (Fig. 7, Process 1). Sulfides and sulfarsenides are typical primary hosts of cobalt (including examples with both cobalt as a trace element and as a mineral-defining species) along with Co hosted by primary oxides and carbonates (Co within lateritic deposits may be considered as forming later in this cycle). After dissolution, several processes can take place. Formation of secondary oxysalt minerals (Fig. 7, Process 2) may be followed by redissolution back to CoII (Fig. 7, Process 6), however formation of CoIII oxide minerals is less likely to be followed by redissolution due to the higher stability of these phases – for instance, heterogenite does not dissolve unless the CoIII is reduced back to CoII (Dehaine et al. 2021).

Fig. 7.

Schematic of cobalt-based nanoparticles in the environment.


EN23093_F7.gif

The most important insight obtained by SP ICP-MS and synchrotron XFM was the formation of Co(–Mn) oxide NPs (Fig. 7, Process 5). These Co-containing NPs may form from physical weathering of Co-bearing Fe- or Mn-oxides (Fig. 7, Process 7) or may be mediated by a microbial process. Co(–Mn) oxide NPs may re-dissolve in the presence of rain, surface and ground waters, but the main two processes expected to be key to NP mobility are sorption (Fig. 7, Process 8) to either organoclays or to Fe-, Mn- or Co-oxide minerals. Redox drivers for the dynamic Fe (Kappler et al. 2021) and Mn (Li et al. 2021) cycles are likely to govern Co mobility due to their general predominance over Co in most surface environments, although the availability and behaviour of Co oxidation states is different to that of Mn and Fe. Desorption (Fig. 7, Process 9) may release the Co(–Mn) oxide NPs back to being free NPs, whereas plant-based uptake of Co (Fig. 7, Process 3) may occur directly from soluble CoII in pore water and from Co(–Mn) oxide NPs (either free or sorbed on organoclays). From plants, Co can be incorporated into other biota where a range of interactions may take place. Although these interactions are beyond the scope of this paper, they are likely important for the cycling of Co through living organisms and back into the environment (e.g. decomposition of plants enriched in Co would result in Co being returned to the environment: Fig. 7, Process 10).

The extent to which microbes are involved in mediating cobalt cycling processes is not yet known. Iravani and Varma (2020) showed that differing conditions for Co-(hydr)oxide NP formation leads to different crystallinity and morphology of the products, processes that are complicated further in the natural environment by the presence of other elements such as Fe and Mn. Microbacterium sp. MRS-1 has been shown to produce Co3O4 from soluble CoII cations (i.e. laboratory evidence for Fig. 7, Process 5) (Sundararaju et al. 2020). Although Co-oxide based NPs are likely less toxic to most microbes than soluble CoII, several studies have also determined their high toxicity when present as Co3O4. These results indicate the potential toxicity of produced NPs and their capacity to alter a local biome by their toxicity towards non-Co-resistant species including microbes (Khan et al. 2015; Moradpoor et al. 2019) and plants (Ghodake et al. 2011) (see Fig. 7, Processes 3 and 11).

In the warm to hot Australian arid and semi-arid environments where the sampling campaign was conducted, yearly rainfall is low, and soils typically have low moisture content. The degree to which Co is cycled in Co-rich environments varies, with dissolution rates (especially of ephemeral phases, compared to releasing Co from Co-rich Fe–Mn oxides) at a maximum following rainfall. In this regard, the Fe–Mn oxide-hosted cobalt prospects of Copperado and Calvert are different to their southern counterparts, with a clear distinction between dry and wet seasons despite the overall semi-arid conditions.

Association of Co with Mn and other elements

In most of our analysed samples, Co was found associated with Mn through both SP ICP-ToF-MS and XRF. The latter revealed groups of NPs varying in size from <1 µm to up to 20 µm (Fig. 3). The only larger sizes (up to 100 µm) of Co-enriched regolith zones were identified in highly Co-enriched samples from Mount Cobalt and Queen Sally (880- and >6600-ppm Co average concentrations at these two sites respectively). The chemical form of the Co-containing NPs is likely to be a Co–Mn oxide. The pure end-members of the Co and Mn oxyspinel family are respectively guite, Co3O4 (Lei et al. 2022), and hausmannite, Mn3O4 (Baron et al. 1998). Potential intermediates CoMn2O4 (Habjanič et al. 2014) and MnCo2O4 (Das Sharma et al. 2011), possible species of the Mn–Co oxide phases observed by XRF in this study, have not been described as minerals. The SP ICP-ToF-MS data show that Mn is generally the dominant element in the Co–Mn oxide NPs, with an example average 1:3 Co:Mn molar ratio at sampling site Phill4 shown in Fig. 4d. Particles with Co > Mn were observed at two sampling sites in weathering sulfarsenide localities (Co:Mn molar ratio of 1.79 at QS2 and MC1; Supplementary Table S1). However, for the samples in which ToF-MS was able to determine a Co:Mn molar ratio (13 samples), the ratio is <1 in 11 out of 13 samples being between 0.1 and 0.5 in nine of the samples, including all five non-sulfarsenide samples for which a ratio was calculable. Thus, the formula for most of the non-sulfarsenide Co–Mn NPs may be approximated as (CoxMn1−x)Mn2O4 if a spinel model is used. The association of Co with Mn has been observed in lateritic environments, as MnIII and MnIV are able to oxidise CoII into less mobile CoIII (either by inorganic or biologically mediated processes), allowing for structural incorporation into Mn oxides (Tanaka et al. 2013; Simanova and Peña 2015; Newsome et al. 2020).

Arsenic is often a concern when discussing the environmental impacts of cobalt sulfarsenide mining and ore processing. In the presence of iron oxides and under basic conditions, arsenic is usually stabilised as sorbed complexes on the (oxyhydr)oxides or even as a variety of iron arsenate in minerals such as scorodite (Filippou and Demopoulos 1997; Majzlan et al. 2012; Drahota et al. 2016). In the weathering environment around the Mount Cobalt and Queen Sally mines, the cobalt and arsenic concentrations are sufficiently high that cobalt arsenate minerals such as erythrite form on the surface of weathering ore (Kloprogge et al. 2006; Nagashima et al. 2021). In general, arsenic deportment and mobility in tailings has been better studied than that of cobalt, such as at abandoned As–Sb mines in Slovakia (Majzlan et al. 2011). However, with the operation of cobalt arsenide mines such as Bou Azzer, Morocco (Ahmed et al. 2009; Subías et al. 2022), and potential for sites such as Mount Cobalt to reopen to bolster cobalt supplies, understanding the combined behaviour of cobalt and arsenic is important to ensure neither of these elements become environmental contaminants.

Importance of nanoparticles for cycling of Co in surface environments

We detected Co- and Mn-containing NPs in all samples across all analysed sites using SP ICP-MS, encompassing different deposit and climate types as well as widely varying bulk cobalt concentrations, and found that they were associated on a single particle basis. Different mineralogical hosts for cobalt in the outcropping cobalt-rich rocks (Fe–Mn oxides, cobalt sulfarsenides, cobalt-rich pyrite and cobalt-rich carbonates) all contain cobalt-based NPs in surrounding soils. The host rocks provide a source for Co to be released into the environment, and regardless of original lithology (excepting the sulfarsenide sites) XRF maps showed the association of Co and Mn in nanoparticulate regolith phases. High As and comparatively low Mn contents at Queen Sally and Mount Cobalt result in the Co–Mn association not being observed as strongly at these two localities, but it is notable that even at low-Co and carbonate-hosted Young’s Cobalt prospect and the pyrite-hosted (i.e. high Fe) Pyrite Hill, the Co–Mn association in weathered regolith samples is strong.

The chemistry and reactivity of the Co-containing NPs is key to the behaviour of the Co stored within them. Unlike reactive elemental or sulfide NPs formed by some elements in the environment, oxide NPs are typically relatively stable (Nair et al. 2022). As minerals, the CoIII oxyhydroxide mineral heterogenite may persist for almost 1 × 109 years (Decree et al. 2014) and oxyspinels such as hausmannite may also be stable for billions of years, for example the hausmannite deposits of Wessels-type ore in the Kalahari manganese field (Vafeas et al. 2019). Only more acidic conditions are likely to dissolve Co–Mn oxide phases (e.g. an acid rain event, or the acid-generating dissolution of nearby sulfarsenides or sulfides at relevant sites).

Links to anthropogenic cobalt

The concentrations of Co in natural environments are increasing due to anthropogenic factors, namely the use of metals like Co for new energy storage and generation technologies. Environments that are naturally enriched in Co provide the ideal sites to study Co (bio)geochemical processes, and conclusions drawn on Co cycling in naturally enriched environments are applicable to terrestrial landscapes in which Co is artificially enriched. Our study incorporates both largely undisturbed sites (Copperado, Calvert, Broken Hill) and previously disturbed sites at various stages of remediation (Queen Sally, Mount Cobalt, Young’s Cobalt prospect).

Our results suggest that the promotion of more basic conditions to encourage the formation of Mn–Co and Co-dominant (oxyhydr)oxides when processing Co-rich waste materials will result in the best chance of Co being immobilised and not being released to the environment. Acidic conditions should be avoided when possible to prevent Co, As and other critical or deleterious elements from being dissolved into surface waters. Although Co sulfide and sulfarsenide weathering may release acid, iron sulfides such as Co-bearing pyrite are more likely to be the larger contributors to acid mine drainage environments due to their volume compared to primary Co minerals in most environments. Desulfurisation of sulfides prior to mine waste disposal is likely to prevent mobilisation of Co in tailings dams.

Conclusion

Co is seen as one of the most important commodities of the 21st Century, yet its surface cycling is not well understood compared to its oceanic biogeochemical cycling. We showed that Co-containing nanoparticles are found across arid to semi-arid Co-rich environments in Australia, suggesting the importance of nanoparticulate Co-dominant phases in Co cycling. Both Co- and Mn-containing nanoparticles were detected using SP ICP-MS with average concentrations on the order of 107 or 108 NPs per gram of regolith. It is worth emphasising that these numbers refer to ‘extractable’ particles. A maximum of 1390 ± 40 ng NP Co g–1 regolith was detected in the weathering sulfarsenide deposit of Queen Sally. We also highlighted a key association with Mn. This study demonstrates the importance of analysing for nanoparticulate phases in terrestrial environments, even for metal(loid)s that are generally only found as minor or trace elements.

Supplementary material

Supplementary material is available online.

Data availability

Compiled SP ICP-MS and bulk Co and Mn data presented in this paper may be obtained from Supplementary Table S1. Synchrotron data are available from Missen et al. (2022b).

Conflicts of interest

The authors declare that they have no conflicts of interest.

Declaration of funding

S. J. Mills gratefully acknowledges Glenda and Greg Lewin AM and the Geological Society of Australia (GSA) for funding to support this project through Museums Victoria. This study was financed in part by the Coordenação de Aperfeiçoamento de Pessoa de Nível Superior – Brazil (CAPES) – Financed Code 001. O. P. Missen acknowledges support from the project ‘Building capacity in Regional Australia to enhance Australia’s Economy through research, training, and environmentally sustainable production of critical metals’, supported by the Australian Government Department of Education.

Acknowledgements

The authors thank three anonymous reviewers for their insightful comments that improved the initial manuscript, and editor Dr Kevin Wilkinson for handling the paper. The authors are grateful to NT Minerals Ltd (in particular Mike Cowin, Chris Rutherford and Brent Simpson) and Cobalt Blue Holdings Ltd (in particular Heath Porteous) for allowing access to their sites to conduct the sampling campaign. They also thank Costas Constantinides (Mount Isa, Queensland) and Allan Pring, Peter Elliott (University of Adelaide, Australia) and John Toma (South Australian Museum, Adelaide, Australia) for assistance with fieldwork planning. Finally, the authors thank Joël Brugger and Barbara Etschmann (Monash University) for providing access to laboratory facilities and reagents, Junnel Alegado (Monash University) for petrographic services and Oskar Lindenmayer (Museums Victoria) for assistance with specimen registration.

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