Register      Login
Australian Journal of Chemistry Australian Journal of Chemistry Society
An international journal for chemical science
RESEARCH ARTICLE

The effects of templates and seeds on the properties of nanosheet SAPO-34 molecular sieves and their catalytic performance in the MTO reaction

Tao Jiang A , Yingzhi Bai A , Lu Li A , Weiwei Tai B , Yujia Wang A , Haiyan Wang A and Na Sun https://orcid.org/0000-0002-8101-2139 A *
+ Author Affiliations
- Author Affiliations

A School of Petrochemical Engineering, Liaoning Petrochemical University, Fushun, 113001, Liaoning, China.

B China Coal Technology & Engineering Group Shenyang Research Institute, Shenyang, 110000, Liaoning, China.

* Correspondence to: sunna@lnpu.edu.cn

Handling Editor: Charlotte Conn

Australian Journal of Chemistry 76(2) 81-87 https://doi.org/10.1071/CH22238
Submitted: 21 November 2022  Accepted: 1 February 2023   Published: 28 February 2023

© 2023 The Author(s) (or their employer(s)). Published by CSIRO Publishing.

Abstract

Nanoscale SAPO-34 molecular sieves were synthesized by adding different types of seed into hydrothermal synthesis systems with tetraethylammonium hydroxide (TEAOH) and triethylamine (TEA) & tetraethylammonium bromide (TEABr) as templates. The effects of different types of template and seed on the crystal structure, morphology, grain size and acidity of the molecular sieves were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), N2 isothermal adsorption–desorption and ammonia temperature-programmed desorption (NH3-TPD). The methanol-to-olefins (MTO) reaction performance of the synthesized samples was investigated in a fixed-bed reactor. The results showed that crystalline supernatant and seed soaking solution could be used as liquid seeds to assist in the synthesis of SAPO-34 molecular sieves with a lamellar structure. The yield of SAPO-34 synthesized by seed increased from 38.64 to 59.68%, and the methanol conversion rate was significantly improved as compared with that of SAPO-34 synthesized without seed. The nano-thickness of SAPO-34 synthesized with TEA&TEABr instead of TEAOH as template decreased from 100–150 to 40–50 nm, and the lifetime increased from 360 to 400 min with the original yield kept constant.

Keywords: composite template, crystallization, liquid seed, methanol-to-olefins, mother liquor, nano-sheet, SAPO-34 molecular sieves, TEA, TEABr.


References

[1]  P Tian, YX Wei, M Ye, ZM Liu, Methanol to olefins (MTO): from fundamentals to commercialization. ACS Catal 2015, 5, 1922.
         | Methanol to olefins (MTO): from fundamentals to commercialization.Crossref | GoogleScholarGoogle Scholar |

[2]  R Ahmadova, H Ibragimov, E Kondratenko, U Rodemerc, Synthesis of SAPO-34 catalysts via sonochemically prepared method and its catalytic performance in methanol conversion to light olefins. Appl Petrochem Res 2018, 8, 13.
         | Synthesis of SAPO-34 catalysts via sonochemically prepared method and its catalytic performance in methanol conversion to light olefins.Crossref | GoogleScholarGoogle Scholar |

[3]  MJ Azarhoosh, R Halladj, S Askari, Sonochemical synthesis of SAPO-34 catalyst with hierarchical structure using CNTs as mesopore template. Res Chem Intermed 2017, 43, 3265.
         | Sonochemical synthesis of SAPO-34 catalyst with hierarchical structure using CNTs as mesopore template.Crossref | GoogleScholarGoogle Scholar |

[4]  H Li, J Liang, R Wang, Z Liu, S Zhao, Synthesis of Silicoaluminophosphate Zeolite SAPO-34. Petrochem Technol 1987, 16, 340.

[5]  C Zhao, S Liang, Y Wang, XH Mu, Recent Advances in the Preparation of Hierarchical SAPO-34 Molecular Sieves and Their Applications in Methanol-to-Olefins (MTO) Reaction. Acta Pet Sin 2019, 35, 1014.

[6]  YL Liu, LZ Wang, JL Zhang, F Chen, M Anpo, Preparation of macroporous SAPO-34 microspheres by a spray drying method using polystyrene spheres as hard template. Res Chem Intermed 2011, 37, 949.
         | Preparation of macroporous SAPO-34 microspheres by a spray drying method using polystyrene spheres as hard template.Crossref | GoogleScholarGoogle Scholar |

[7]  L Ma, Y Wang, F Chen, X Zhan, Catalysts in the Catalytic Cracking of Hydrocarbons to Produce Light Olefins. Prog Chem 2010, 22, 265.

[8]  D Zhi, T Li, J Li, H Ren, F Meng, A review of three-dimensional graphene-based aerogels: Synthesis, structure and application for microwave absorption. Compos B Eng 2021, 211, 108642.
         | A review of three-dimensional graphene-based aerogels: Synthesis, structure and application for microwave absorption.Crossref | GoogleScholarGoogle Scholar |

[9]  D Chen, K Moljord, T Fuglerud, A Holmen, The effect of crystal size of SAPO-34 on the selectivity and deactivation of the MTO reaction. Microporous Mesoporous Mater 1999, 29, 191.
         | The effect of crystal size of SAPO-34 on the selectivity and deactivation of the MTO reaction.Crossref | GoogleScholarGoogle Scholar |

[10]  H Yang, XH Liu, GZ Lu, YQ Wang, Synthesis of SAPO-34 nanoplates via hydrothermal method. Microporous Mesoporous Mater 2016, 225, 144.
         | Synthesis of SAPO-34 nanoplates via hydrothermal method.Crossref | GoogleScholarGoogle Scholar |

[11]  BB Gao, M Yang, YY Qiao, JZ Li, X Xiao, PF Wu, YX Wei, ST Xu, P Tian, ZM Liu, A low-temperature approach to synthesize low-silica SAPO-34 nanocrystals and their application in the methanol-to-olefins (MTO) reaction. Catal Sci Technol 2016, 6, 7569.
         | A low-temperature approach to synthesize low-silica SAPO-34 nanocrystals and their application in the methanol-to-olefins (MTO) reaction.Crossref | GoogleScholarGoogle Scholar |

[12]  YL Liu, LZ Wang, JL Zhang, LJ Chen, HS Xu, A layered mesoporous SAPO-34 prepared by using as-synthesized SBA-15 as silica source. Microporous Mesoporous Mater 2011, 145, 150.
         | A layered mesoporous SAPO-34 prepared by using as-synthesized SBA-15 as silica source.Crossref | GoogleScholarGoogle Scholar |

[13]  L Ye, F Cao, W Ying, DY Fang, QW Sun, Effect of different TEAOH/DEA combinations on SAPO-34’s synthesis and catalytic performance. J Porous Mater 2011, 18, 225.
         | Effect of different TEAOH/DEA combinations on SAPO-34’s synthesis and catalytic performance.Crossref | GoogleScholarGoogle Scholar |

[14]  H-J Chae, I-J Park, Y-H Song, K-E Jeong, C-U Kim, C-H Shin, S-Y Jeong, Physicochemical Characteristics of SAPO-34 Molecular Sieves Synthesized with Mixed Templates as MTO Catalysts. J Nanosci Nanotechnol 2010, 10, 195.
         | Physicochemical Characteristics of SAPO-34 Molecular Sieves Synthesized with Mixed Templates as MTO Catalysts.Crossref | GoogleScholarGoogle Scholar |

[15]  WL dos Anjos, SAV Morales, NMB Oliveira, GP Valença, Effect of silica/alumina ratio and structure-directing agent on the physical and chemical properties of SAPO-34. J Solgel Sci Technol 2021, 100, 466.
         | Effect of silica/alumina ratio and structure-directing agent on the physical and chemical properties of SAPO-34.Crossref | GoogleScholarGoogle Scholar |

[16]  S Aghamohammadi, M Haghighi, P Sadeghpour, T Souri, Comparative Synthesis and Characterization of Nanostructured SAPO-34 Using TEA and Morpholine: Effect of Mono vs. Dual Template on Catalytic Properties and Performance toward Methanol to Light Olefins. Comb Chem High Throughput Screen 2021, 24, 509.
         | Comparative Synthesis and Characterization of Nanostructured SAPO-34 Using TEA and Morpholine: Effect of Mono vs. Dual Template on Catalytic Properties and Performance toward Methanol to Light Olefins.Crossref | GoogleScholarGoogle Scholar |

[17]  M Sedighi, H Bahrami, J Towfighi Darian, Thorough investigation of varying template combinations on SAPO-34 synthesis, catalytic activity and stability in the methanol conversion to light olefin. RSC Adv 2014, 4, 49762.
         | Thorough investigation of varying template combinations on SAPO-34 synthesis, catalytic activity and stability in the methanol conversion to light olefin.Crossref | GoogleScholarGoogle Scholar |

[18]  J Zhong, J Han, Y Wei, P Tian, X Guo, C Song, C Liu, Recent advances of the nano-hierarchical SAPO-34 in the methanol-to-olefin (MTO) reaction and other applications. Catal Sci Technol 2017, 10, 4905.
         | Recent advances of the nano-hierarchical SAPO-34 in the methanol-to-olefin (MTO) reaction and other applications.Crossref | GoogleScholarGoogle Scholar |

[19]  N Najafi, S Askari, R Halladj, Hydrothermal synthesis of nanosized SAPO-34 molecular sieves by different combinations of multi templates. Powder Technol 2014, 254, 324.
         | Hydrothermal synthesis of nanosized SAPO-34 molecular sieves by different combinations of multi templates.Crossref | GoogleScholarGoogle Scholar |

[20]  XF Li, P Wang, CY Di, ZH Li, M Gao, T Dou, Synthesis of Layered SAPO-34 Molecular Sieves Assisted by Double ended Ammonium Template and Characterization of MTO Catalytic Performance. Acta Pet Sin 2016, 32, 1099.

[21]  X Wang, Z Li, F Gong, M Ma, Y Zhu, Synthesis of SAPO-34 with modifying Si distribution by seed-assisted method and its excellent catalytic performance for methanol to olefins. Mol Catal 2020, 499, 111312.
         | Synthesis of SAPO-34 with modifying Si distribution by seed-assisted method and its excellent catalytic performance for methanol to olefins.Crossref | GoogleScholarGoogle Scholar |

[22]  X Wang, R Li, SH Bakhtiar, F Yuan, Z Li, Y Zhu, Excellent catalytic performance for methanol to olefins over SAPO-34 synthesized by controlling hydrothermal temperature. Catal Commun 2018, 108, 64.
         | Excellent catalytic performance for methanol to olefins over SAPO-34 synthesized by controlling hydrothermal temperature.Crossref | GoogleScholarGoogle Scholar |

[23]  Q Zhang, XY Ma, L Liu, YH Chen, Synthesis of SAPO-34 Molecular Sieve with Low Si/Al Ratio by Simplified Seed Guiding Solution Method. J China Univ Pet 2019, 43, 154.

[24]  L Wang, XF Li, P Wang, CY Di, C Jing, GH Liang, T Dou, Synthesis and Characterization of SAPO-34 Molecular Sieve With Lamellar Morphology and Its Catalytic Performance in MTO Reaction. Acta Pet Sin 2016, 32, 355.

[25]  C Wang, M Yang, P Tian, S Xu, Y Yang, D Wang, Y Yuan, Z Liu, Dual template-directed synthesis of SAPO-34 nanosheet assemblies with improved stability in the methanol to olefins reaction. J Mater Chem A 2015, 3, 5608.
         | Dual template-directed synthesis of SAPO-34 nanosheet assemblies with improved stability in the methanol to olefins reaction.Crossref | GoogleScholarGoogle Scholar |

[26]  L Zhang, ZX Jiang, Y Yu, CS Sun, YJ Wang, HY Wang, Synthesis of core–shell ZSM-5@ meso-SAPO-34 composite and its application in methanol to aromatics. RSC Adv 2015, 5, 55825.
         | Synthesis of core–shell ZSM-5@ meso-SAPO-34 composite and its application in methanol to aromatics.Crossref | GoogleScholarGoogle Scholar |

[27]  Y Yu, J Qin, M Xiao, S Wang, D Han, Y Meng, Performance enhanced SAPO-34 catalyst for methanol to olefins: template synthesis using a CO2-based polyurea. Catalysts 2018, 9, 16.
         | Performance enhanced SAPO-34 catalyst for methanol to olefins: template synthesis using a CO2-based polyurea.Crossref | GoogleScholarGoogle Scholar |

[28]  H Yang, Z Liu, H Gao, Z Xie, Synthesis and catalytic performances of hierarchical SAPO-34 monolith. J Mater Chem 2010, 20, 3227.
         | Synthesis and catalytic performances of hierarchical SAPO-34 monolith.Crossref | GoogleScholarGoogle Scholar |

[29]  P Sadeghpour, M Haghighi, Incorporation of mono and bimetallic MnNi into SAPO-34 framework used in conversion of methanol to ethylene and propylene: alteration of acidic properties and catalytic performance. Asia-Pac J Chem Eng 2018, 13, e2163.
         | Incorporation of mono and bimetallic MnNi into SAPO-34 framework used in conversion of methanol to ethylene and propylene: alteration of acidic properties and catalytic performance.Crossref | GoogleScholarGoogle Scholar |

[30]  B Mohammadkhani, M Haghighi, P Sadeghpour, Altering C2H4/C3H6 yield in methanol to light olefins over HZSM-5, SAPO-34 and SAPO-34/HZSM-5 nanostructured catalysts: influence of Si/Al ratio and composite formation. RSC Adv 2016, 6, 25460.
         | Altering C2H4/C3H6 yield in methanol to light olefins over HZSM-5, SAPO-34 and SAPO-34/HZSM-5 nanostructured catalysts: influence of Si/Al ratio and composite formation.Crossref | GoogleScholarGoogle Scholar |

[31]  M Salmasi, S Fatemi, A Taheri Najafabadi, Improvement of light olefins selectivity and catalyst lifetime in MTO reaction; using Ni and Mg-modified SAPO-34 synthesized by combination of two templates. J Ind Eng Chem 2011, 17, 755.
         | Improvement of light olefins selectivity and catalyst lifetime in MTO reaction; using Ni and Mg-modified SAPO-34 synthesized by combination of two templates.Crossref | GoogleScholarGoogle Scholar |

[32]  S Akhgar, J Towfighi, M Hamidzadeh, Investigation of synthesis time and type of seed along with reduction of template consumption in the preparation of SAPO-34 catalyst and its performance in the MTO reaction. RSC Adv 2020, 10, 34474.
         | Investigation of synthesis time and type of seed along with reduction of template consumption in the preparation of SAPO-34 catalyst and its performance in the MTO reaction.Crossref | GoogleScholarGoogle Scholar |